The Build 2

 

After all the insulation, walls, ceiling and floor were installed I moved to the finishing touches, starting with the cabinets against the drivers side wall. The top horizontal cabinet was not partitioned, so as to fit snowboards or paddles. I did drill a couple holes and tie paracord on both ends inside of the cabinet so I could tie things down.

 

The vertical cabinet on the right has a dowel rod inserted in it so I can hang clothing while the one on the left is open with Tupperware stacked with various items in each ranging from toiletries to books.

Whiteboard and bug net

Next I went to the passengers side and installed a whiteboard over the recess in the sliding door. I saw a friend have this in Joshua Tree and they were using it to set and mark off climbing goals. I thought this was a great idea, which it was in an arid environment, but not so much when it rains all the time. The fact that it’s on the door means that a lot of moisture comes in every time the door is opened and the sliding side door is an extremely convenient door to use. I don’t think I would do this again. Love the whiteboard concept but would stick it somewhere else.

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Then came the pine trim to cover the gaps in the Luan. Sad to say but some of the trim is still laying around the house and will probably never get put on because I wanted bug nets with magnets and wasn’t sure how to put them in. A bug net is sold that goes behind the seal on the side door, but I opted to buy two regular door sized nets, trim them then attach them with Velcro. This works fine, the only thing is it doesn’t attach at the bottom, but could be folded under the carpet. I haven’t felt inclined to do so yet, that attitude is why I think the trim will never be finished.

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Then came the decision about power…I did “some research” and decided I needed to do more research if I waned to install a solar system myself. However, since I am an 80%er I decided to just buy a battery jumper instead so when I killed my battery running stuff I could just jump it. Luckily my fan takes a couple days to drain my battery without me starting the vehicle and on the plus side the jumper came with an A/C port and 4 USB ports. All this for minimal research I call that a win! Seriously though I don’t think solar was for me. I would have cracked the panels with kayaks loading them on the roof by now if I had them. The option of a suitcase panels for when I am more stationary with the van is an option I am considering.

Roof racks and a ladder were next on the list. I got the Van Tech racks since they fit onto the van without any modifications. Really wanted a Rhino-Rack system but wasn’t sure if it would fit over the fan I already installed. The Rhino-Rack has a platform and almost every add on you can think of. I added a couple deck boards to the Van Tech racks to give me room to walk but it is far from a platform. I don’t have an awning on my van yet, with the way the roof drains on the ProMaster 1500 2016 all the water would come down where the sliding door is anyway and run between the door and the awning. If I were more ambitious I could probably make something to divert the water, but then I would miss out on another day of adventuring.
The ladder….. To be continued

 

 

 

 

The Build

I used as much recycled or scrap material as possible for environmental reasons in the van build. That said, unfortunately I still had to purchase a majority of the supplies.

Before Grand Canyon from Oregon 2 188
New carpet

I stripped the van, cleaning it, and adding a insulating carpetish floor before adding the same bed to a different location. It was moved from behind the sliding door which was great for views, but terrible for functionality to the rear of the van positioned across the back with your head towards the passenger sidewall and feet towards the drivers sidewall. It is not always comfortable to sleep in this position since some times the vehicle is parked on an angle causing your head to be positioned downhill, but this is more comfortable then smacking ones head on the cabinets that run almost the length of the drivers sidewall about halfway over the bed. I fabricated the cabinets this way, so I had room to store snowboards inside if need be.

The bed was attached to the wall on the drivers side by bolting it directly into the van; the other side has legs. I chose to have legs on one side so it would allow the bed frame to move a little while driving and absorb some of the road vibrations. This took up some space with legs sticking down, but I thought it was better than the bed frame cracking or breaking. If I build another van I would position the bed to sleep longways sacrificing the room, because at 6’1″ I barely fit diagonally.

Cutting, varnishing, and fitting the cabinets took some time. On the plus side, I managed to get a discount on some of the wood because I got blemished material. They did not fit flush on the first dry fit attempt because of my decision to orient the bed width ways and my height did not allow for framing. It took some time but eventually I got square things to fit in a curved space. The cabinets were mostly attached directly into the ridges on the van. Would definitely frame out a van in the future to make it square before trying to build cabinets.

Once the cabinets were made and dry fitted, the insulation was cut and added to the recesses in the van with spray foam added to the ridges. I was able to get some free expired cans of spray foam for the cracks and crevices. I chose 1″ foam board insulation, with an r value of 5, because it fit flush in the recesses of the van. This was again chosen because of my height and trying to sleep width ways. In the future I would just spray foam everything and frame in the sides of the van.

After the insulation was cut and dry fitted, I cut a hole in the roof to install the Maxxfan. I tried to minimized the paint and rug damage that the grinder caused from sparks being thrown everywhere as I ground through the ceiling. Cardboard was placed and taped at strategic locations to help with this. I would say cutting through the ceiling was more nerve wracking then drilling holes into the frame to attach things. I mean if I fucked up the screws made small holes compared to grinding a massive square, hopefully square anyway, hole in the roof!

All the insulation was installed with a Locktite type Silicone, this would make sure it stayed in place until I could get the reclaimed walls and mostly reclaimed ceiling into place. The walls are older beadboard that had to have mold sanded off and the ceiling is Luan. After multiple coats of varnish they are screwed into place with self taping screws.

Build to be continued…..

My First Adventure with the Van Part 3

Waiting for the snow to melt in the relentless blazing sun, I really regret not having sun tan lotion or chap stick. My lips crack as I sip the tiny bit of water that settled in the corner of the pot, a disappointing amount accumulated from the massive amount of snow I had been melting. Taking in the view of the snow covered mountains making a perfect crescent mirror image of themselves in the still indigo water, over the rim of the pot as I finish the last drop of water. Semi hydrated I continued my trek. Aiming for a saddle between the rim of the caldera that formed the lake and a large outcropping of cliffs that ended on the mountain that formed the other side of the saddle, I absentmindedly rub the scab that has formed on the tip of my nose from the unforgiving sun, probably accelerated from my lack of water. Five miles later I had to stop and melt snow for water again with the stove, now extremely low on fuel. I had a splitting headache from dehydration. I melted two pots I was so thirsty. Shortly after I started skiing again I arrived on the south facing side of the lake. I had an amazing view of the lake and there were bare spots lacking snow where I could set up for the night. I shoved a bunch of snow into my water bottle to sleep with to passively melt, since I had limited fuel for melting water. After finishing setting up camp, I rushed down to the rim of the caldera to watch the sunset. The far side of the lake was cast in beautiful pink hues that reflected the snow covered mountains surrounding the lake.

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Day 3

I had terrible cramps during the night, my calves cramping with such force and pain it felt like someone was putting me into an ankle lock. Extending then flexing my leg offered no immediate relief. I really needed to hydrate, laying in pain I decided I would use more fuel tomorrow. I really need to drink enough to relieve this cramping. I had a very fitful night, more cramps and once I woke up thinking I was suffocating. “Get me out of this bag, where’s the zipper? Shit I have the draft color pulled tight. Where’s the cord!? Relax and breath. I can’t, I am suffocating.” Okay I got the cord, damn that’s the one for the hood. Finally I get the two cords released and the zipper open only to realize that I was kind of suffocating. In the night I had managed to scoot around enough that my face was smashed against the bivy’s wall. I opened the bivy all the way and shivered for the rest of the night. Being cold was better then feeling claustrophobic. I got an early start, since I couldn’t go back to sleep. I drank the bottle of snow that had melted in the sleeping bag from the night before. I melted two pots of snow while I was packing and greedily drank them. A couple more cramps made their appearance while skiing that morning, I was beginning to feel mentally and physically exhausted from the lack of water. I melted more snow for lunch and used a garbage bag to get a little more while I made lunch then rested. Feeling physically better from the reprive I pushed on, but route finding was still taking a toll on me mentally. During my last break of the day someone skied passed me and said. “It was great to be following your tracks.” I have to agree with him it was amazing following his tracks. I was on auto pilot, no longer needing to concentrate on reading the topography and finding my way.

 

My mind free I had more time looking and enjoying my beautiful surroundings. I had veered away from the lake, but the snow covered pine forest had a fairy tale beauty of its own. The silence was only interrupted by the crunch of skis and the occasional sound of the snow rolling down the hill or falling from the tress. The guy I was following took the low route to avoid more avalanche terrain. Following him, looking up at the high route as I went, I could see snow cascading down to the trail from the slope above. There were some interesting snow features along the trail, it appeared that a small piece of snow would breakaway and it roll down the hill as it went collecting the snow like a large fruit rollup, to settle at the base of the hill.

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The tracks I was following cut back up the hill a few miles later, consulting my map I decided to do a few extra miles and avoid the steep terrain. Making it back to the van a few miles later having crossed paths with one more group snowshoeing towards me from the parking lot.

Driving back to my new place I reflected on how trying that trip was. I knew going into it that I had the wrong gear (heavy skis downhill and boots, a light sleeping bag, not enough fuel nor sun screen), but the added lack of experience in this environment really made this extended weekend trip feel more challenging then some of my month long adventures.

My First Adventure with the Van Part 2

I talked to the couple for a little bit before skiing off a little ways to give them some space. I didn’t have a shovel to build a platform or wind break in the snow, so I found a sheltered spot in a tree well and stomped a flat platform with my skis.  Setting up in the snow with gusting wind was challenging. Once I was in my bivy sack, I set my stove up to melt snow for drinking water. Once I was set up I pulled out my lighter and instantly dropped it in the snow. It wouldn’t light because of the moisture. Crestfallen I dug through my black MSR bag that I kept all my stove supplies in to get my matches and wouldn’t you know the matches that I have kept in the bag and never had to use for 13 years were not there. Shit I wonder at what point I took them out or lost them. I remember putting them in there before a trip in the Sierras but had no recollection of taking them out!

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I stuck the lighter in my sleeping bag to dry out and occasionally flicked the flint to speed up the process, the smell of flint occasionally wafting out.  Eventually I got it to work and melted snow to drink. When I was dismantling the stove from the red fuel bottle I noticed that the fuel bottle was over halfway empty. I had forgotten to fill it up before I started the ski trip. I had been using it to make coffee on my cross county trip and I really like coffee so I should have remembered I had used most of the fuel before I left. I would suffer from dehydration for the rest of the trip.

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Day 2

Woke up to a clear blue day after a night freezing and shivering with no sleep. It was 30 degrees when I went to get the permit at 4:30 the previous night and I only had a 20 degree sleeping bag with me. So I knew I was in for a long cold night! I skied up to the rim of the lake multiple times to look at the spectacular view and take photos. Haven’t seen a bad photo of this spectacular place yet. I began to get exhausted around noon from all the side trips to look at the lake. There were also no tracks to follow so route finding took some time with backtracking due to large cornices that could not be skied down. I had to cross an avalanche field at about noon that day. Right before I came to the avalanche field my left ski came off!! This did not instill a sense of confidence in my crossing the slope. As I started across the field I stayed on the ridge as much as possible. Feeling that it would have been better to fall toward the right which was only a 30 foot drop to the snow as compared to the left which would have ended in certain death, buried beneath the snow or bouncing off a tree when a slab broke off. Then I heard a thump…. I closed my eyes and my heart stopped, I thought I was dead. A small slab had broke off the right side and laid 30 feet below me. I instantly thought I am in over my head, I don’t know how to check the snow pack, there are no tracks to follow why are there no tracks!? Do people who actually know this stuff know not to cross!?! I am doing it early while the snow is still firm… that’s a good thing right!?! Okay keep GOING! Suddenly I was on a slope with no more right ridge and its perceived safety. Okay kick the down hill ski in hard like it’s a crampon and repeat. Over and over I repeated this until I was more then halfway across when I noticed the ski on the down hill ski was coming loose. I imagine this is from kicking the edge of the ski into snow with such nervous force from the fear that gripped me. Okay I see a tree well, I just have to make it there. Once there I took my ski off as soon as possible, hastily reattaching the skin not wanting to stay on the avalanche slope any longer then needed. I finally make it across relieved and mentally exhausted, stopping to eat and passively make water by melting the snow on a trash bag and in black pots while I got lost in the view.

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My First Adventure with the Van Part 1

Skiing Around Crater Lake

Day 1

I arrived at the Crater Lake station just before it closed for the night. I needed to get a back country permit for the next three nights. I opened the door to the ranger station and walked down a short dark corridor before entering the more modern part of the building.

There was a couple in front of me getting a back country permit for the night. They were doing an out and back snowshoe. I looked at their down parkas and then downwards taking in the rest of their winter outfits. Then looked at my attire consisting of river shoes, jeans and a long sleeve shirt. I was crunched for time and had not planned for this trip.

For the past few days I had driven across the country from Morgantown, WV to Glide, OR, so I had most of what I needed, more or less, in my van. I had stopped at Crater Lake the day before and the gate was locked, so I had hiked the 6 mile round trip. A ranger informed me after that hike I could ski around the lake. Usually one has to camp a certain number of miles from a paved road but almost all the roads were buried under several feet of snow, so I could pretty much camp where I wanted. So here I was getting my back country permit, the very day I checked in for my new job hours before. After meeting Janie, my new boss, and getting a briefing about my new job, I had informed her that if I did’t show up for work Monday morning it was because I got lost or died. She starred at me blankly as I relaid what the ranger at Crater Lake had said. I am sure she thought I was an idiot. At last I decided to fork up some cash and stay at a campground the night before so I could shower and I wouldn’t show up at my new job smelling as though I had just driven across the country I thought as I bolted out the door to make it to Crater Lake.

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The ranger asked me the standard questions you would ask anyone about to go on a three day ski tour who was wearing open river shoes in the winter. “Do you have any clue what you are doing?!” I replied “Kind of.” Then he asked, “Do you have a GPS?” “Yes at home” “well do you have a good map.” “Nope, can I buy one?” “Here is one for $12”

By the time I tore everything apart in my van looking for and packing what I would need, a little over an hour had passed. I started my climb a little aggravated because I had planned to park at the top because the gate was open, but the ranger informed me I had to park at the bottom and re ski the 3 miles I had hiked the day before. I ended up passing the couple who had gotten the permit an hour or so before me.

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There were whiteout conditions and route finding was hard once I passed them. I got to the top and decided to drop down a mellow slope and do some turns. I got slightly lost and could here the couple talking so they passed me on my way back down the mountain. Since it was snowing and windy, I thought it would be ridiculous to pull out the map I had just bought and not looked at yet. I followed the sounds of where I had heard them talking on my way down. The snow crunching under my skis and wind blowing it around made it hard but I finally caught them again after adding about four extra miles to my route.

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Van Life Before the Build

As I mentioned earlier, I had weeks until I was headed west as a seasonal employee for the Forest Service in Oregon. Staying in and using the van for about a year gave me time to get a feel for how I wanted to build the van, but at the same time limited me on my ability to build it all at once. I would be returning home in the winter months without a garage to build in and would be traveling in it the rest of the time, so I would not have the tools or ability to work on it long enough to complete it in one push. All in all this led me to have a build that was more for an extended weekend type as opposed to the full house like builds you see all over the internet. This actually ended up working in my favor and fitting my lifestyle a little better, since I didn’t have a second vehicle with me while working out west and I used my van to run shuttle for whitewater (ww) kayaking. For those of you who are unfamiliar with this, ww kayaking normally involves two vehicles. You drop one vehicle off at point B, the takeout, where you finish and use the second vehicle to drive back to point A, the put, where you start. So, having the room to jam at least one kayak inside greatly improves my functionality at the loss of a built in shower, computer stand, sink, solar panel, battery and TV which I am okay with. I would have liked to have had the solar and battery, but it wasn’t worth it to me to lose the roof space. I am, however, still looking into a suitcase solar panel. If you do not participate in multiple adventure sports that are gear intensive I could see the draw of these other comforts, but to me the van is just a place to store for gear and often times a very cramped bedroom.

I got the chance to experience the van wide open without the build and I must admit I miss the functionality, but not the condensation build up dripping on my head in the mornings or at 1 pm on winter days when the van finally warms up enough for all the frozen moisture to begin dripping down from the ceiling. Or the coldness felt from accidentally touching the bare metal everywhere when I would roll over to protect my head from the drips with my sleeping bag. The area carpet I added and the meal boxes I slept on added some buffer but not as much shielding as an insulated van.

On my return trip home to WV from working in OR, I first went to White Salmon, WA for Thanksgiving with friends before driving south to San Diego to visit my family and to avoid as much snow as possible as I worked my way back across the US for about a month.

When I arrived at my brothers in late November 2017 I added the first thing to the van, a bed frame! I placed the frame to look out the sliding door just behind the front seats. I really liked being able to lay in the bed with the sliding side door open peering out as I had been accustom to without the van build. I didn’t think this would be super functional, but wanted to give it a try. I spent hours laying there for about a year envisioning how I wanted my van to function then trying to make the build around it. March 10, 2018 8 days shy of a full year from when I purchased it the actual build begins! Unfortunately the bed couldn’t stay behind the front seats, even though I loved the view from here, it just wasn’t accommodating anything else.

The Van

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I have dreamed of having a van since I was in high school. My parents had a blue Ford mini van, with seats that would fold down to make a bed. I remember borrowing it to go on a skiing trip. It was spring or fall in West Virginia, in 1996 and I packed it with a sleeping bag, pillow, Ramen Noodles, peanut butter, a pair of ski boots a little too small for me that I had bought from a flyer I had seen posted at work. This was before Craig’s List, hell the internet wasn’t even a thing where I lived! Well actually it still sucks in rural WV, often times more of a pain in the ass then what it’s worth. Anyway back to packing the van. I also got my skis and bindings where I worked, as a lifeguard at a pool in a gated community, that happened to have a little ski hill. It actually snowed here back then so they operated it without snow guns. The skis that were Fisher brand, white with rainbows on the tips; they were really cheap okay; were the last things to go into the van. I started my journey by driving south to Snowshoe, where I produced one of the multiple letters I had from the ski hill for my first free pass. It now cost around $20 even being a member of Ski Patrol. Next I would ski Timberline, Canaan, then finally the Wisp. I was in love with this van!!! That was the last time I would use it, life happened. Fast forward 21 years later and I finally have a van!!!!!

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I purchased a 2016 ProMaster 1500 short low top for $20,000 with taxes, new tires, and all the extra charges. I would then build it out roughly to my needs. I used as much recycled or scrape material as possible for environmental reasons. I will provide a detailed list of the cost of  the build in future posts. I had to forgo some things I wanted because I built it out over 3 years. I was leaving shortly, headed out west to Oregon to work as a river ranger. I piece mealed it together over that time sacrificing some comforts, so I would not have to keep tearing it apart to add stuff. I would highly suggest building it all out at once, so you can get what you want! 

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Since I was leaving in about 3 weeks and hadn’t started packing; the only thing I did to the van before I left was throw down a rug, put in a new head unit with a USB input since the one in the van didn’t work, hang an organizer off the drivers side behind the seat, build a fold down table on the backdoor, and load the van with kayak, skis, camping stuff, well lets just say almost everything I owned. In lou of a bed platfrom because of lack of time and space I layered these commercial type MRE’s under a mattress and carefully pulled them out as I went so I wouldn’t have a sloping bed for too long as would happen when I almost finished a layer of the meals. After 7 months I finally added a bed platform after finishing off all the meals that were my bed. Once I made it home after a few more months of traveling I finally started the actual van build before for the next trip out west.

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